Xinyu Enameled Wire Meets the Needs of Various Application

It is necessary for the xinyu Enameled Wire to meet the needs of various application and manufacturing skills. The former includes its shape, specification, short-term and long-term operation at high temperatures, as well as severe vibrations in some occasions and centrifugal force at high speeds, corona resistance and breakdown at high voltages, and special atmosphere under electric wires. Chemical resistance, etc.; the latter includes the need to saturate, bend and wear during winding and weaving, as well as swelling and erosion during dipping and drying.

Xinyu enameled wire can be classified according to its base structure, conductive core and electrical insulation layer. Generally, it is divided into an enameled wire, a wrapped wire, an enamel wrapped wire and an inorganic insulated wire according to the insulation materials and manufacturing methods used for the electrical insulating layer.

Xinyu enameled wire. It is made by coating the corresponding paint solution on the outside of the conductor, and then evaporating the solvent and curing and cooling the paint film. The enameled wire can be divided into red polyester enameled wire, polyesterimide enameled wire, polyamideimide enameled wire, polyimide enameled wire, polyesterimide/polyamideimide enameled wire, corona-resistant enameled wire, and oily according to the insulating paint used. Paint, acetal paint, polyurethane enameled wire, etc. Sometimes classified according to the particularity of their use, such as self-adhesive enameled wire, anti-freeze enameled wire.

Wrapped wire an important type of winding wire. In the early stage, cotton yarn and silk, called yarn wrapped wire and silk covered wire, were used in motors and electrical appliances. Due to the large thickness of the insulation and low heat resistance, most of them have been replaced by enameled wires. It was only used as a high frequency winding wire. In the large and medium-sized winding wires, when the heat resistance level is high and the mechanical strength is large, the glass fiber covered wire is also used, and the appropriate adhesive paint is used in the manufacture.

In the wrapped wire, the paper covered wire still occupies the proper orientation, and the electrical wire is mainly used in the oil-immersed transformer. The oil-paper insulation constructed at this time has excellent dielectric function, and is inexpensive and has a long life. In these years, the film is wrapped around the envelope, and the polyester film and the polyimide film are wrapped around the wire.

Recently, there are also mica tape-packed polyesterimide film wrapped copper wire for wind power generation. When the heat resistance grade requirement exceeds the limit of the organic data, the inorganic insulating paint is generally used to coat the electrical wire. The existing inorganic insulated wires can be further classified into glass film wires, oxide film wires, ceramic wires, and the like.

Advantages and Application Areas of Aluminum Enameled Wire

The Enameled aluminum wire is a new type of electromagnetic wire using aluminum enameled wire as the inner conductor. Its characteristics are between copper and aluminum, which separates the excellent electrical conductivity of copper and the light weight of aluminum.

Advantages of aluminum enameled wire:

1. DC resistivity: The DC resistivity of aluminum enameled wire is about 1.5 times that of pure copper wire; when the resistance is the same, the weight of aluminum enameled wire is about it is 1/2 of pure copper wire.

2. Good brazability: The aluminum enameled wire is covered with a layer of pure copper concentrically, so it has the same as pure copper wire. Brazing, without special handling like aluminum wire.

3. Light weight: The aluminum enameled wire density is 1/3 of the pure copper wire of the same wire diameter, which is very effective for reducing the weight of the cable and the coil.

Application area of xinyu enameled aluminum wire:

1. Used for manufacturing windings that require light weight, high relative conductivity, and good heat dissipation, especially for transmitting high frequency signals.

2. Electromagnetic wires for high-frequency transformers, ordinary transformers, induction coils, motors, household motors and micro motors;

3. The enameled wire of the micro motor rotor coil, etc.;

4. Special electromagnetic wire for acoustic coil and optical drive;

5. Electromagnetic wire for the deflection coil of the display;

6. Electromagnetic wire for degaussing coil;

7. Electromagnetic wires for internal coils of mobile phones, watch drive components, etc.

Over years, Xinyu Enameled Wire is always committed to producing various specifications enameled wire. Xinyu enameled wire has continued make process on enameled wire development and we make quality products for customers.

TV With a Self-adhesive Magnet Wire

Due to the different types of products, the color TV deflection coil factory has different requirements for the bonding performance of the Enameled Wire. But in summary, there are three main aspects:
(1) It is not sticky at the specified temperature. In order to ensure that the self-adhesive enameled wire for color TV will not be automatically bonded during the manufacturing, transportation and storage process, a bonding test is required, and the enameled wire is heated at 60-100 ℃ for 5 to 60 minutes without stickiness or adhesion. small.

(2) It has adhesive force at a certain experimental temperature and can be bonded automatically. After the enameled wire is wound into a coil, after heating for 10 to 30 minutes at a temperature of 170 to 200 ℃, the enameled wire will be automatically bonded, and the bonding force is usually required to be 2 to 7 N.

(3) Maintaining adhesion at a certain ambient temperature. The bonded molded coil maintains a certain adhesive force at 120 to 150 ℃, that is, its resoftening temperature should be higher than 120 to 150 ℃. Although the enamelling process has a great influence on the bonding properties of the enameled wire, the copolymer composition of the self-adhesive paint is a key factor affecting the bonding properties of the enameled wire.

The self-adhesive layer of the Enameled Copper Wire must have thermoplasticity, that is, it can be melted and bonded at the bonding temperature, or contain residual reactive functional groups, so that it can produce a crosslinking reaction at the bonding temperature, which is equivalent to the occurrence of the self-adhesive layer of the enameled wire. Secondary curing.

Some deflection yoke plants require bonded bonded coils to have a certain bond at high temperatures, i.e., have a higher resoftening temperature. Since the bonding temperature is close to the re-softening temperature, this would require that the self-adhesive layer of the enameled wire must contain residual reactive functional groups that produce a second cure.

The fact that the enameled wire is not sticky after being treated at 60 to 100 ℃ means that the melting temperature of the self-adhesive layer is high, that is, melting or crosslinking can be performed only at a higher temperature.

Introduction of Xinyu Copper Enameled Wire Information and Application

Xinyu-enameledwire is specialized in manufacturing and exporting various Enameled Wire . Up to now, xinyu enameled wires have exported to more than 30 countries, including Thailand, Malaysia, Indonesia, Turkey, South Korea, Japan, Spain, Mexico, Brazil, etc.

Xinyu-enameledwire strive to provide our customers with the finest possible products, services and solutions at attractive prices in order to cultivate a long-term partnership. We orient ourselves towards our customers’ Requests and design our company processes to be effective and efficient while continually improving quality.

Applications of Xinyu Copper Enameled Wire

  • Display/laptop PC and tablet PC/flat panel display
    Smart phone/cell phone
    Flat screen TV/ professional TV
    Printer/scanner/fax machine/copier
    Sound box/acoustics
    MP3, MP4 ,CD,DVD player
    Digital camera
    Robot/ industrial /projector /handy terminal /amusement
    Car electronics
    Toy for children
    AV equipment/ medical equipment/ digital measurement instrument

The era gives us new mission, in face with increasingly intense competition, Xinyu constantly innovate technology, optimize the industrial structure, enhance core competency. Since founded in 2002, Xinyu-enameledwire insists to learn from domestic and foreign advanced management experience and technology, brings high quality products and service to customers, so as to seek for more stable development. At present, Xinyu possesses professional technology & sales team, advanced production and inspection equipment, authoritative certifications and learning-oriented enterprise culture, and has occupied a position in the international market, showing vigorous development.

XInyu Enamelled Wire Manufacturer Made in China

Made in China is probably what you find the most since decades on all the products you are buying during your shopping sessions. Your outfit is probably manufactured by some Chinese people thought.

But let’s come back on the reputation of the “Made in China” seen by the Western countries. When you hear the mention “Made in China”, you probably suppose products of bad quality, bad conditions of the workers and reminds you some scandals which happened at some times.However, in fact, the quality of most of the products made in China is very good, just like the enameled wire made by xinyu, the quality is very good.

We can’t say that these facts don’t exist, but we can moderate what you’re thinking.

Chinese workers are not today working for $1 per day, in wretched conditions. In fact, in 2013, the average cost of labor in China is only the average of half the cost in the US and increase each year on an average of 20%, and could reach 60% in 2015 according to the Boston Consulting Group.

China is today too expensive for most of the western companies of the textile industry which desire to reduce their cost of production. Western countries rather relocate their production in India, Philippines and Bangladesh which are looking like Chine 15 years before.

The problem of most of the Chinese companies is not limited technologies, or unskilled workers, the biggest problem which explain sometimes the fact that the quality is not good enough is really strict bill of specifications. Western companies want large quantities in very short delays at really low prices. The thing is that today, to respect the short delays of the Western companies, some Chinese companies rather deliver products with a lower quality by respecting the delays and low prices.

China have been during thousands of years for Western countries the manufacturer of products really appreciated as silk, spices, jewelry, cashmere, carried on the silk road in direction to Europe, which were synonyms of a high quality and a know-how inimitable.

Today Chinese companies want to go back to this time when hallmarks of Chinese products were synonym of high quality. The Chinese government is investing in some companies as Xiaomij and Lenovo which are breaking the rules by creative innovating products making forget for the buyers the “Made in China” label.

With a massive workforce and a government engaging his companies to innovation, Chinese companies should see their reputation raised in the next few years. As an encouraging observation, today we found 6 companies based in China on Forbes’ Most Innovative Companies List.

Today, Xinyu enamelled wire manufacturer also wants to set things right for their “Made in China” label, providing excellent services, products of a great quality at attractive prices and secured packaging to their customers to insure the security of their orders. Xinyu enamelled wire mancturer has many certifications proving the quality of their products and is ready to receive potential customers to their factories to show them the respect of the certification restrictions.

Click here for more information on Aluminum Enameled Wire .

The Technology of Enameled Aluminum Wire

In terms of the Enameled Aluminum Wire itself, the resistivity is different from that of copper. Therefore, if the copper is changed to the enameled wire, as long as the wire diameter of the aluminum wire is increased according to the resistivity ratio, the aluminum wire will not increase in temperature, current, and energy efficiency. It is worse than the copper wire. Therefore, in terms of design, there is no problem in converting copper into aluminum. However, due to the extremely live wave of aluminum metal, it is easy to oxidize, and it is difficult to apply tin. Many companies are very troubled by this problem. Therefore, the key to the application of enameled aluminum wire is how to solve the welding problem of the connection point.

As for aluminum wire welding, there are terminal riveting and solder wire welding, and some copper wires are used to wrap the aluminum wire and re-weld. At present, there are not many companies that handle aluminum arc welding in China. The welding of aluminum wire is divided into two processes: one is stripping, and the other is welding.

In paint stripping, there are many factories that use high-temperature tin soldering. After the iron is hot, the aluminum wire turns yellow and black. It is basically impossible to solder. In some paint stripping machines, the temperature is very high due to friction. Therefore, the aluminum after paint stripping On the one hand, the wire is damaged, and on the other hand, the surface of the aluminum wire becomes black and the oxidation is severe. It is also extremely difficult to apply tin.

Firstly, the terminals are riveted, and the aluminum wire oxidizes quickly. In addition, the potential difference between copper and aluminum is large. Electrochemical corrosion will gradually occur during the power-on process. The resistance of the connection point will gradually increase and the temperature rise will become higher. Finally, the power must not be applied.

Solder wire welding is also very problematic, the temperature of the soldering iron can not be very large, so it is very easy to produce sound welding surfacing, the surface looks very full, in fact, it is wrapped inside, and other flux can not be vaporized for a short time , so there will be a lot of carbon flux residue inside the solder joints, this way is not reliable by the argument.

Xinyu Transportation Aluminum Enameled Wire

Speaking of aluminum enameled wire, I believe everyone should know. Today, we introduce a wire, aluminum enameled wire. Let’s take a quick look at the transportation and storage of aluminum enameled wire, because if many wires are not transported correctly, it is very likely that they will not be used, so let us simply understand the transportation and storage of aluminum enameled wire, so you can Have a better understanding of this.

1. During the transportation and loading and unloading process, the aluminum enameled wire and the reel should not be damaged. It is strictly forbidden to push the aluminum enameled wire tray directly from the car. The reels should not be transported and stored flat.

2. Before transporting or rolling the coil, it is necessary to ensure that the copper clad aluminum coil is stable and tightly wound. When scrolling, you need to follow the direction of the arrow on the reel or the winding direction of the line.

3. After the aluminum enameled wire and its accessories arrive at the scene, it should be inspected in time according to the following requirements: (1) The product technical documents are complete. (2) The model, specification and length of the production line shall comply with the order requirements, and the accessories shall be complete; the appearance of the line shall not be damaged. (3), the pipeline seal end should be careful. When there is any doubt about the visual inspection, it should be judged or tested for moisture.

4. If the aluminum Enameled Wire and its related materials are not installed immediately, they should be stored in a centralized and classified manner and should be marked with type, voltage, specification and length. Generally speaking, when transporting aluminum enameled wire, we need to ban the rolling of aluminum enameled wire reel

Applications of Xinyu Copper Enameled Wire

Xinyu-enameledwire is specialized in manufacturing and exporting various Enameled Wire . Up to now, xinyu enameled wires have exported to more than 30 countries, including Thailand, Malaysia, Indonesia, Turkey, South Korea, Japan, Spain, Mexico, Brazil, etc.

Xinyu-enameledwire strive to provide our customers with the finest possible products, services and solutions at attractive prices in order to cultivate a long-term partnership. We orient ourselves towards our customers’ Requests and design our company processes to be effective and efficient while continually improving quality.

Applications of Xinyu Copper Enameled Wire

180 Enameled Copper Wire

  • Display/laptop PC and tablet PC/flat panel display
    Smart phone/cell phone
    Flat screen TV/ professional TV
    Printer/scanner/fax machine/copier
    Sound box/acoustics
    MP3, MP4 ,CD,DVD player
    Digital camera
    Robot/ industrial /projector /handy terminal /amusement
    Car electronics
    Toy for children
    AV equipment/ medical equipment/ digital measurement instrument

The era gives us new mission, in face with increasingly intense competition, Xinyu Enameled Copper Wire constantly innovate technology, optimize the industrial structure, enhance core competency. Since founded in 2002, Xinyu-enameledwire insists to learn from domestic and foreign advanced management experience and technology, brings high quality products and service to customers, so as to seek for more stable development. At present, Xinyu possesses professional technology & sales team, advanced production and inspection equipment, authoritative certifications and learning-oriented enterprise culture, and has occupied a position in the international market, showing vigorous development.

Xinyu Enameled Copper Clad Aluminum Professional Wire

Xinyu Enameled Copper Clad Aluminum Professional Wire is a new kind of Copper Enameled Wire applying CCA as conductor, which combines the beneficial properties of the wonderful conductivity of copper and the light-weight of aluminum.

Advantages of Xinyu Enameled Copper Clad Aluminum Professional Wire:Light-

220 Enameled Copper Wireweigh

Light-weightt

Enameled Copper Wire Supplier Xinyu Enameled Copper Clad Aluminum Professional Wire is about one-third density of copper wire of the same diameter.

This is extremely advantageous for reducing the weight of the coil.

DC resistance

The DC resistance of CCA wire is about 1.5 times of copper wire. And CCA

wire is the only half weight of copper wire at the same resistance .

Good Solderability

Because of cladding with copper on the surface of CCA wire,it has the same

solderability with the copper wire.

Application Xinyu Enameled Copper Clad Aluminum Professional Wire:

-Special magnet wire applied in voice coils.CD-ROM coils

-Light magnet wire for mobiles and watches

-Magnet wire for moving coils of mini-motor

-Magnet wire for high frequency transformers

-Magnet wire for deflexion coil of display.

-Magnet wire for demagnetizing coils

-Dedicated transformers coils

-Hand welding machine coils

Other special magnet wire coils

Xinyu-enameledwire supplies different kinds of Enameled Wire products. High quality and reasonable price. with good quality at the reasonable price. Quality! Professiona! Responsible! Do our best for all of you!

Xinyu Super Enameled Aluminum Wire

Xinyu-enameledwire is a professional manufacture of enameled wire. With continuing technology innovation and the support of customers, factory has had a number of stable, delicated high-quality talent, advanced production technology equipment and testing facility.

Xinyu specializes in the production of Enameled Copper Wire and enameled aluminum wire.

Features of Xinyu Super Enameled aluminum wire

155 Enameled Copper Wire

1 It is adoped copper ribbon wires,better than round wires in terms of space factor

2 This product has very good self-bonding character apart from the properties of ployester enameled wire

3 It can be self-bonded after electric heating or solvent-bond

4 It can reduce the pollution of coil manufactory

5 Save the power consumption and raise the benifit

6 Feature of Copper-clad-Aluminum wire

Xinyu Enameled Aluminum Wire is a composite comductor with an aluminm base material.As the conductor is composed of aluminum core and copper cladding,wire characteristics lie between those of aluminum and copper.Lighter than copper wire.Highter conductivity than aluuminum wire.

Applications of Xinyu Super Enameled Aluminum Wire

1 Alcohol soluble enamelled flat copper wire

1)Moving coils

2)Printer coils

3)Small Motor

4)High-class speaker

5)Special voice coil

etc.

Xinyu Enameled Wire supplies different kinds of products. High quality and favorable price. We’re pleased to get your Inquiry and we will come back to as soon as possible. We stick to the principle of “quality first, service first, continuous improvement and innovation to meet the customers” for the management and “zero defect, zero complaints” as the quality objective.